by bikeseamus » Sat Aug 06, 2011 5:34 am
Bill
As a rule, needle up equals more fuel molecules is mostly right. The exception being when the intake velocity is low enough not to fully utilize the venturi. I am sure you know this, as you are a knowledgable fellow of some experience.
If his secondary slide is opening too early at low RPMs then his intake velocity is too low to properly utilize the carb design.
No question, a flow bench and an EGA would answer this question beyond a doubt. What I was suggesting is that his fuel metering has gone haywire as a result of the loss of the secondary fuel modulation. His secondary slide is very likely not only opening too quickly at low RPMs, but it is likely fluttering as well.... not a good idea.
Increasing the jet diameter will richen the mixture, but raising the float level will most certainly also richen the mixture at all RPMs. Not having the stock airbox in place is another joker he has in his deck. You have more experience in running MZs without airboxes, but I am guessing it will lean the mixture a bit, all other things being equal.
As you also know, how he rides the bike is another large factor. Back when I was a service manager, I would have to honestly ask people.. "How do you ride this bike? It can be tuned any number of ways, but you need to be honest with me when you tell me what you are looking for here and when you shift and your riding habits make a big difference"
I was surprised to find out how many people told me " I never let the tachometer go above 5000 RPMs because I don't want to hurt the engine"
Wellnow.... hmmmmmmm. It was a real learning experience.
In any case, I want to thank you for your Ignitech advice and recommendations. They are good people. The TDM CDI box was put on my MZ by the previous owner, who also hogged out the jets with a drill. As you said, I went back to stock jetting and it is still not running lean. I upgraded to an iridium spark plug and the mixture is just fine at all RPMs.
I have kept the stock muffler because it makes for quiet touring, but the Ignitech CDI box should improve low RPM tractability and just about finish off the performance modifications. I will say here that the brembo rear master cylinder from a GSXR 750 works better than the stocker did. Thanks again for your tech advice. Jim